What Does It Take?

Here is the question for the day.

What does it take to attach a flat plate to the bottom of a post on a handrail?

That may sound like an easy question…and an easier event to make happen.

But for some reason it is not.

The plate needs to be:

Square to the vertical post

Square to the sides of the post so the base is not rotated off center

And centered on the post so the cover will fit over it correctly.

Let me step back and add an explanation.

two pieces

I cover all the anchor bolts on all my handrails as a way of making it look more finished.  And this plate has the holes through which the lag bolts go to screw into the anchor point.

Well, I have delt with it in a number of ways, each with varied success.

So I decided to make a tool!

                 (My regular readers will not be surprised with that statement.)

So here is what I have been using for about 3 years now.  And it works great!photo 4

I started with one of those $3 Chinese knock offs of “vise grips”.  They are perfect for making tools like this job.  I took some pieces of angle iron and mounted them so the tool would grab the end of the post.

Then I determined what was level and square and added wings to steady the punched plate.

I then learned, there needed to be some way to hold the plate in place… so I added small lips to two sides.photo 3

That’s it.  Sounded easy as I typed it out… but nothing is as easy as it sounds.

But I have done all the figuring out.  All you have to do is copy it , and you are there.

tool side

In use, it is very simple:

Clamp it on the end of the post.

Hold the plate in position, and tack it on.

Remove the clamp and weld it up.photo 2

Trust me…it makes the job much easier.

Weld one up and let me know what you think of the design.

 

I would love to hear your feedback.

You can contact me using the comment form below,  or email me at steve@stephenzmetaldesigns.com

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